Cabling solutions consist of a cable assembly with a collection of cables, various constructions, diameters, lengths, and colors, assembled to form a single unit. When mass equipment manufacturing is carried out, Original Equipment Manufacturers (OEMs) commonly use pre-terminated cable assemblies to make installation faster and easier. Standard cables may function in a lot of different cases when dealing with particular or sophisticated applications, but it is observable that they frequently fall short.
Why Custom Cabling Solutions?
It is a given fact that custom cabling solutions specifically designed to fulfill the task at hand are considered a beneficial option for OEMs in various industries, including automotive, utilities, aerospace, security, and many more. Various structures are available, ranging from simple cable assemblies with exterior cabling to interior wiring through pre-formed looms, wire harnesses, and ribbon cables. Standard cables might be useful in many instances, but when it comes to custom cables, the kind of performance, accuracy, and unique customization that one gets is much better. Therefore, a lot of technicians prefer custom cabling over standard ones.
Benefits of Custom Cabling Solutions
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Suitable Materials:
It is a universal fact that the better the materials, the better the result. Choosing a custom cable assembly allows the user to get more control over the materials used for the construction. For example, insulation, shielding, and jacketing materials can all be sorted and selected to fit the application. The cable harness maker will be able to get their hands on the appropriate materials for the product. Controlling the material sources and the production process is especially crucial when items are utilized for sensitive applications like the medical industry.
2. Accuracy:
Another great benefit of custom cabling solutions is that it provides the utmost accuracy. It might be difficult, if not impossible, for an enterprise to fetch a ready-made cable assembly that meets all the particular project requirements. On the other hand, custom cables are made to the design specifications and seamlessly fit into the project. For example, the wires have a greater chance of being color tagged or labeled, lowering the possibility of pieces being put erroneously. It also ensures that a flawless fit is present from manufacturing to implementation. The length of each cable may also be adjusted precisely per the project requirements, ensuring a clean setup and removing the need for hiding additional cables and connections.
3. Quantity
The manufacturer may order the precise number of cables needed for the application with custom cabling solutions. While carrying out the design process, the precise count for the conductor, stranding, and size may also get a perfect optimization. One can easily avoid wastage and have additional cables when the assembly is successfully carried out if one only uses the necessary quantity.
There are a plethora of benefits when it comes to custom cabling. But the most important one is that it is made to suit one’s business needs. It is custom-made to understand the project and execute the task in such a way that the final assembly comes out to be perfect.